Tag Archives: chickens

Incubators

Incubators in General

Right from the point when human beings started to cultivate land they were strongly dependent on external influences. The levels of rain, sunshine, CO2 as well as soil quality defined the success rate of plant growth. Like plants, every organism has its specific requirements for optimal reproduction. Incubators are used to artificially generate an organism’s ideal environment. Even the ancient Egyptians learned that the rate of successfully hatched chickens increased drastically when they put the fertilized eggs in a big oven built out of bricks that was permanently heated slightly. Although in that case, only the temperature was “controlled”. The Egyptian egg oven can be considered the earliest incubator. But hatching eggs is only one application where incubators are used. Other important usages are the growth of bacteria, viruses and spores for research, diagnostic analysis or even drug production

“Egyptian Egg-oven.” Published in “The Penny Magazine”, August 10, 1833.

Facts & Figures:

India’s poultry industry has to expand from 2010 until 2013 annually by 12-15% to fulfil local demand only.

The average chicken weight doubled since 1934 and is now around 2.5kg.

The US chicken consumption grew from 22kg per capital in 1980 to 39kg in 2011.

Why the Need to Measure

Various elements need to be measured in order to provide an ideal environment for organisms to reproduce.

Temperature

For incubators that are used for chicken hatching, temperatures from 37.2°C to 37.7°C are ideal for incubators with fan circulation. If the incubator has no fan 38.8°C is recommended for best results. For bacteria generally 35°C is best.

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Incubator and shaker for growing cell cultures in liquid media

Humidity

For growing bacteria, high levels of humidity are required, the majority need 90%rh or higher. The widely known food poisoning bacteria “Salmonella“ only grows at 95%rh and above. For most moulds 80%rh is already sufficient to promote growth.

Humidity is also extremely important when hatching chicken eggs. Within the egg is a tiny air bubble that gets bigger during the growth of the embryo, but if the humidity level is to low the fluids that are essential to the final growth of the embryos are lost too quickly. A humidity level between 50-60%rh is considered ideal.

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Inside an incubator which is able to control humidity levels.

Carbon dioxide

In nature the CO2 level in a chickens nest is around 0.4% or 4000ppm compared to the surrounding air that has only 400ppm. Keeping the CO2 level in an incubator between 4000ppm to 6000ppm is necessary for a normal development. Especially in the late development of the eggs, the embryonic production of CO2 increases as incubation proceeds and therefore should be removed from the environment to keep the CO2 at a safe level.

Also in the research of cross-breeding or genetically modifying plants, a controlled CO2 environment is key to speed up the development process.

Philip Robinson                                                                                                       Rotronic UK

Chicken Hatcheries.

As it is nearly Easter, I thought it would be a good idea post something related to eggs, unfortunately not the chocolate kind…

Chicken hatcheries in general

It takes about 21 days to hatch a chicken and during that time, it is crucial that the surroundings are controlled for it to be successful. Egg hatching farms transform the chickens into “broilers” or egg laying hens. Meat from egg hatching farms is the most consumed worldwide.

Facts & figures:

Approximately 49 billion chickens are consumed worldwide every year. That is 134 million every day.

Chicken is the most common type of poultry in the world.

100g of baked chicken breast contains 4 grams of fat and 31 grams of protein.

Sustainability of chicken meat increases by 20%, when using CO2 for modified atmosphere processing.

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Why the need to measure CO2?

Less staff required to run the breeding stations thanks to all hatching happening at around the same time. This means it is easier to plan shipments and know how many birds can be transported at a time. This results in less capital and reduced transport costs.

A smaller number of birds die during transportation, which results in more profit per shipment and less feed losses.

More efficient and cheaper feeding options, both through feed reduction and reduction in time.

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Faster and easier to slaughter the animals using CO2, and there is no unnecessary suffering to the birds.

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Packing using CO2, means food will last longer in supermarkets and for customers once purchased. This means a reduction in food waste from expired food.

How does it work?

The fertilized eggs are placed in a chamber, in which CO2 levels are controlled, depending on what stage of development the eggs are in. Living eggs contribute to the levels of CO2 (not 100% of all eggs are alive), which means that you have to monitor the CO2 continuously.

It has been shown that during embryonic development, the supply of CO2 has positive effects on the health of the organism after birth. Control of CO2 in chickens in development has also led to a more controlled hatching time.

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Once CO2 levels insid an egg reach a certain level, the fully developed chickens start to hatch. When the chick has hatched, oxygen will be supplied. Once the eggs are hatched, they are sent off in trucks where the birds continue to develop during the transportation. To ensure the good health of the chicks during their transportation, the CO2 levels in the truck are controlled for the whole journey.

It has been found that a bird’s metabolism works slower at high concentrations of CO2. Controlling CO2 levels therefore means it can take less time and less food to raise broilers or egg laying hens. This means production will be cheaper for the companies, it´s also more sustainable to use less feed per pound of chicken.

The chickens are slaughtered after being knocked out with high levels of CO2, which only take a few seconds. This method is more humane than killing by electrical stunning.

Philip Robinson                                                                                                       Rotronic UK

New states of matter… making a mess of my slide pack

How many states of matter are there?… Hold that answer, first I’ll explain why…

We regularly provide formal and informal training, in fact it is something we  feel differentiates us, helps us learn and is a great  way to keep in contact with the industry. With a team including ex-NPL staff, Oxford graduates, PhDs, one of the best UKAS laboratories in Europe and years of combined experience in the fields of humidity, dew point and temperature  we feel we are well placed to offer these expertise.

One of the first things we discuss when learning about the principles of humidity, are the states of matter. It s vital to understand solids, liquids and gases before we can go on to vapour pressure, dew point, frost point and triple points etc.

I have yet to find someone who doesn’t know the three states but this light introduction acts as a good starting point to the deeper subject.

However, I am regularly corrected that plasma is the forth state of matter (not relevant for our discussions as such but still valid all the same). So I have corrected my slides accordingly.

What happened next, I struggled to believe at first when I was told… Apparently within chickens we can find another state of matter!! Seriously… chickens. To be exact the chickens eyeball. It is called ‘disordered hyperuniformity’ and in simple terms it is a state that has some crystal like properties and some liquid like properties.

A state of chicken
A state of chicken; Courtesy of Joseph Corbo and Timothy Lau, Washington University in St. Louis

The  arrangement of cells was discovered by researchers at  Princeton University and Washington University in St. Louis. Full details can be found here on the Princeton site. http://www.princeton.edu/main/news/archive/S39/32/02E70/

What next I thought, and where best to look but wikipedia… A quick search highlights that the four fundamental states of matter are just the tip of the iceberg.

There are; Non-classical states, Low-temperature states, High-energy states, Very high energy states … the list goes on and this is just a glance at wikipedia!

The latest (unless another has just been discovered) is the quantum droplet and apart from being the most recently discovered comes with a great picture.

Quantum Droplet
Quantum Droplet; Credit: Baxley/JILA

Part particle, part liquid, it is termed a “quasiparticle”. I wont attempt to explain it here but if you are interested is it nicely explained on the Scientific American website, which includes a link to the original Nature paper. http://www.scientificamerican.com/article/dropleton-quantum-droplet-quasiparticle/

So back to the question; how many states of matter are there? I will stick to answering that with” there are four fundamental states of matter…” I think the rest we’ll leave out of our training courses for now!

Dr. Jeremy Wingate
Rotronic UK