Tag Archives: humidity measurement

Rotronic training course schedule 2016

We are pleased to announce our latest training course schedule for 2016. Courses include in partnership with Dave Ayres from Benrhos Ltd our practical 3 day temperature, humidity and dew point calibration and measurement uncertainty courses. In addition, for those seeking greater depth we are running dedicated courses on measurement uncertainty and ISO 17025 run by Lawrie Cronin and Dave Ayres

Temperature Humidity and Dew Point – Measurement, Calibration and Uncertainty

8th – 10th March :: 12th – 14th July :: 15th – 17th November
– Three day course at Rotronic UK offices and UKAS laboratory
– Practical applied knowledge and best practice
– Max 8 attendees to ensuring tailored content

Measurement Uncertainty for Laboratories and Plant

6th – 7th September
– Two day course at Rotronic UK offices
– Detailed knowledge for laboratory owners or process managers

Setting up and working with ISO17025

8th September
– One day course at Rotronic UK offices
– Ideal for ISO17025 lab managers or those looking to apply

For further information please do not hesitate to contact us.

 

Energy Efficiency and Indoor Air Quality

Some of the key factors for improving energy efficiency in relation to indoor applications are the control of Relative Humidity (RH) and temperature. The question is, how to control RH to acceptable levels in an energy efficient manner. Energy efficient humidity control has a very strong bearing on thermal comfort, Indoor Air Quality (IAQ) and eventually on the health and performance of occupants in air-conditioned buildings.

slider-pane1-new

Passivhaus buildings are built to a voluntary standard to improve energy efficiency and reduce ecological footprint.

IAQ control seeks to reduce Volatile Organic Compounds (VOCs), and other air impurities such as microbial contaminants. As such it is important to control relative humidity which can be a key factor leading to mould growth and the presence of bacteria and viruses, dust mites and other such organisms.

Buildings rely on a properly designed ventilation system to provide an adequate supply of cleaner air from outdoors or filtered and recirculated air

TrueDry_DR120_HR

Buildings may rely on dehumidifiers like the one above to reduce RH levels to a comfortable range

Air-conditioning systems typically employ a high level of air recirculation to save energy during cooling and dehumidification. Typically recirculation rates are around 80-90%, but can sometimes be even higher. The challenge is not so much in dehumidification, but in doing so without having to overcool. As such, ventilation is integrated for general comfort and economical saving.

Rooms are often designed with specific conditions in mind including temperature, humidity, brightness, noise, and air flow. Careful engineering and implementation of building automation and control is the only way to ensure energy efficiency and building operation conditions are met during occupancy, at the lowest possible costs.

IAQ Facts:

Energy Efficiency (EE) refers to either the reduction of energy inputs for a given service or the enhancement of a service for a given amount of energy inputs.

Relative humidity is highly temperature dependent, so if the temperature is stable, it is much easier to achieve a stable RH.

Air in our atmosphere is a mixture of gases with very large distances between molecules. Therefore, air can accommodate a large quantity of water vapor. The warmer the air, the more water vapor can be accommodated.

Why the need to measure, temperature and relative humidity?

Precise temperature control of air which is supplied to a room results in maximum comfort for the occupants. The temperature should be held constantly at a particular set point to achieve this comfort.

Readings from temperature transmitters installed in the air supply duct are compared to readings inside a particular room. It is easiest to achieve a constant room temperature if there is little difference between the two values. Air temperature control in supply ducts can be employed in rooms in which the air handling unit is used mainly for the renewal of air.

hf3_2_o_display_1

Rotronic manufactures temperature and humidity transmitters such as the one above which are suitable for use in spaces where appearance is a factor.

It is with good RH control that we can process the air for air conditioned rooms independent of the state of outside air and the processes taking place in the room. This way the RH remains constant or within the preset limits and thus energy consumption for humidification and dehumidification is minimized.

Air conditioning is supposed to maintain room temperature and RH as precisely as possible through the use of systems which monitor and control temperature and humidity in the room (or in the air supply ducts to the room). Systems must be dynamic to manage the changing room air quality depending on the occupants and usage.

With precise measurement and control of temperature and humidity, energy consumption for humidification & dehumidification as well as heating and cooling can be reduced leading to energy efficient building operation with lower energy costs and healthier occupants.

Phil Robinson
Rotronic UK

Pharmacy Business Case – MEDICINES NEED WATCHING – CLOSELY!

Business Case BannerColleagues from our Swiss based HQ just outside Zurich have shared with us a great example of an increasingly important application based around the monitoring of medicines in typical high street pharmacies. Pharmacies may look like they simply store medicines on normal shelves but most drugs require strictly controlled and monitored conditions to ensure they reach us in perfect condition! Read on to discover more…

Medicines are sensitive products. Moisture or excessively high or low storage temperatures, can impair their quality. Incorrectly stored medicines lose their efficacy, leading to significant health risks. Correct storage is therefore vital, offering as it does the guarantee that medicines remain safe and efficacious and retain their high quality right up to their expiry date.

Meeting GDP/GMP requirements in pharmacies

The storage of medicines is legally regulated by GDP (Good Distribution Practice) Standard 9.2 and is inspected by the responsible authorities on site.

Insulins and other liquid antibiotics for instance must be stored in medicine refrigerators at a temperature between 2 °C and 8 °C. A temperature range of 15 °C to 25 °C applies to the vast majority of other medicines.It is compulsory to document the storage conditions of all medicines.

To help fulfil the legal requirements, Rotronic has launched the new HL-1D data logger – a convenient, precise, reliable logger that is virtually tailor-made for a medicinal environment.

Rosengarten Rotpunkt pharmacy

The HL-1D data logger has undergone exhaustive testing
under real-life conditions in the Rotpunkt Rosengarten
pharmacy. With its simple handling and remarkable price-performance ratio, the logger offers great potential for any pharmacy.

The Rosengarten Rotpunkt pharmacy is deeply rooted in the community of Bassersdorf, Switzerland and has been at its present location since 1985.

In 2011, Mr. Ivan Mihajlovic took over the directorship and today runs the pharmacy with a total of 10 employees.

Mr Ivan Mihajlovic
Mr Ivan Mihajlovic

“The quick evaluation of the data and the understandable visualization of the measurement values in a PDF report meet all QMS requirements and document the data long-term.”

HL-1D ideal for Pharmacies

Complete measurement chain

Rotronic offers complete solutions for the entire measurement chain. Even if you are already using other data loggers successfully, we have a range of innovative calibration solutions.

HL-1D for pharmacy

If you require more information or wish to discuss any monitoring, control or calibration applications you may have please do not hesitate to contact us.

Dr. Jeremy Wingate
Rotronic UK

Temperature, Humidity and Ceramic drying

Introduction

Ceramic drying is one of the most important processes in ceramic production technology. Quality defects of ceramic products are caused by improper drying. The drying affects the quality of the finished product, the throughput but also the overall energy consumption for ceramic manufacturing enterprises. According to various statistics, generally energy consumption during drying processes represents 15% of total industrial fuel consumption. However within the ceramic industry, the energy consumption used for drying accounts for a much higher percentage of the total fuel consumption. Therefore energy saving within the drying process is extremely important for all enterprises. Drying speed, reducing energy use , ensuring high quality products and reducing  pollution are all  basic requirements for any ceramic manufacturer today.

Measurement and Control in Ceramic Dying

Ceramic production is done through several main processes: casting, drying, glazing, firing…

The casting and drying are important processes for ceramic. A forming workshop is equipped with an intelligent control system. The control system regulates the relative humidity value using information provided via room and process sensors. Sensors have to measure accurately ad repeat ably despite the challenging and often dusty conditions. Humidification and dehumidification processes require substantial energy so tighter control is a huge energy saver for these industries.

A constant temperature is also achieved via the intelligent control system. With a stable temperature and stable relative humidity within the workshop, manufacturers ensure the quality of  the ceramic body drying.

After stripping the body from the cast, the body contains a very high relative humidity level. During the drying process, the body may crack or deform due to the speed in which the product is dried (volume and shrinkage) which ruins the product and decreases the throughput.

Exactly this part of the process has become a major bottleneck within the production process of ceramic products.

In a casting workshop, stable environments can reduce the cracking and deformation effectively. It also improves the throughput rate of semi-finished products and shortens the drying period, also prolonging the life frame of the  plaster cast.

So constant temperature and  relative humidity according to the set values will help all factories to improve the throughput, reach an optimal drying speed and deliver the best quality results available.

How can we help?

Rotronic provides a range of instruments for environmental monitoring and control.

Rotronic HC2-IC industrial temperature and humidity probes, are successfully working in these tough applications, the probes are installed on the roofs of drying chambers and resist chemical pollution. With a flexible  HF5  transmitter, the outputs can be set to the customers requirements.

With both digital and a range of analogue outputs available as well as several probe mounting options, products can be selected for all applications.

Measurement data can be viewed on HF5 with display or remotely via HW4 software. Ease of calibration and sensor replacement ensures down time is kept to an absolute minimum.

Dr Jeremy Wingate
Rotronic UK

 

Incubators

Incubators in General

Right from the point when human beings started to cultivate land they were strongly dependent on external influences. The levels of rain, sunshine, CO2 as well as soil quality defined the success rate of plant growth. Like plants, every organism has its specific requirements for optimal reproduction. Incubators are used to artificially generate an organism’s ideal environment. Even the ancient Egyptians learned that the rate of successfully hatched chickens increased drastically when they put the fertilized eggs in a big oven built out of bricks that was permanently heated slightly. Although in that case, only the temperature was “controlled”. The Egyptian egg oven can be considered the earliest incubator. But hatching eggs is only one application where incubators are used. Other important usages are the growth of bacteria, viruses and spores for research, diagnostic analysis or even drug production

“Egyptian Egg-oven.” Published in “The Penny Magazine”, August 10, 1833.

Facts & Figures:

India’s poultry industry has to expand from 2010 until 2013 annually by 12-15% to fulfil local demand only.

The average chicken weight doubled since 1934 and is now around 2.5kg.

The US chicken consumption grew from 22kg per capital in 1980 to 39kg in 2011.

Why the Need to Measure

Various elements need to be measured in order to provide an ideal environment for organisms to reproduce.

Temperature

For incubators that are used for chicken hatching, temperatures from 37.2°C to 37.7°C are ideal for incubators with fan circulation. If the incubator has no fan 38.8°C is recommended for best results. For bacteria generally 35°C is best.

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Incubator and shaker for growing cell cultures in liquid media

Humidity

For growing bacteria, high levels of humidity are required, the majority need 90%rh or higher. The widely known food poisoning bacteria “Salmonella“ only grows at 95%rh and above. For most moulds 80%rh is already sufficient to promote growth.

Humidity is also extremely important when hatching chicken eggs. Within the egg is a tiny air bubble that gets bigger during the growth of the embryo, but if the humidity level is to low the fluids that are essential to the final growth of the embryos are lost too quickly. A humidity level between 50-60%rh is considered ideal.

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Inside an incubator which is able to control humidity levels.

Carbon dioxide

In nature the CO2 level in a chickens nest is around 0.4% or 4000ppm compared to the surrounding air that has only 400ppm. Keeping the CO2 level in an incubator between 4000ppm to 6000ppm is necessary for a normal development. Especially in the late development of the eggs, the embryonic production of CO2 increases as incubation proceeds and therefore should be removed from the environment to keep the CO2 at a safe level.

Also in the research of cross-breeding or genetically modifying plants, a controlled CO2 environment is key to speed up the development process.

Philip Robinson                                                                                                       Rotronic UK

Monitoring Transportation

Rotronic has recently released a cold chain logger which can be used to ensure items are kept at the correct temperature during transportation.

tl-cc1_0094Rotronic cold chain logger

Transportation in general

One key aspect of today´s wealth in the modern world is specialization. So towns, regions or even whole countries focus on a few things they are really good at. This can be based on various factors; for example resources offered by the land, climatic conditions or specific knowledge that has been developed over a long period and has been passed on from generation to generation. As an example, Cuba provides brilliant conditions for the Corojo and Cirollo plants, better known as tobacco. Although smoking is quite popular among Cubans, their production of tobacco exceeds the local demand by far. On the other hand they lack other resources and goods. At that point trading, and therefore the importance of transportation, comes into play. In the case of the tobacco the transportation is not a simple task, since it requires a constant high humidity level to maintain the high quality expected from a Cuban cigar.

Tobacco-Fields-in-VinalesTobacco plants in Cuba

Like tobacco there are many products where special requirements for shipping have to be put in to consideration, in order to maintain freshness, internal integrity, colour quality or whatever other properties that could be affected by an inappropriate transportation.

Facts & figures:

A major step in the transportation industry was the international standardisation of shipping containers in 1955. This means that one container can be put directly from a vessel to a truck and transported all around the globe.

Today 28´000´000 ISO containers (20 feet) are permanently on the move, transporting goods from point to point keeping our economy running.

Every year 10´000 shipping containers fall over board.

0.16 Euro cents is the cost of transporting a bottle of Chilean whine to Europe.

Why the need to monitor transportation?

Various factors can have a negative impact on a product during transportation. Below are the most common parameters to be monitored to ensure product quality:

Temperature

Controlling temperature is the key in transporting fresh foods, where the rate of decomposition is reduced significantly by maintaining lower temperatures. It is also important as proof of an uninterrupted cool chain for frozen products or to ensure the effectiveness of medication.

truck_insidesthe back of a temperature controlled lorry.

Humidity

Monitoring humidity ensures that the growth of micro organisms in food and medications remains below critical levels. Controlling humidity also helps to maintain structural integrity of paper and cardboard or to avoid corrosion of metals during a long transatlantic journey in a shipping container.

Pressure

Apart of being able to reconstruct when and how long a parcel`s flight was, pressure is also en essential parameter for products that have to be transported in a vacuum or pressured chamber. This method could for example be used when transporting biological samples or hazardous chemicals.

Shock

To guarantee that expensive machinery, glass, works of art and other delicate products weren’t damaged during transportation, monitoring of the G-force in all three axis is the solution.

Rotronic-HygroLog-Log-HC2-P1-Universal-Humidity-and-Temperature-Data-Logger-Humidity-and-Temperature-Measurement---Large-21391770915

 

The Rotronic LOG-HC2 can log light, temperature, humidity, pressure, and shock.

Light

Light is a good parameter to determine if or at what time a container or package was opened. Also to ensure protection of light sensitive products such as vegetable oils, chemical substances or photo paper.

Philip Robinson                                                                                                       Rotronic UK

Timber Drying

We recently visited a company which is involved in the drying of wood, and learned a bit about wood drying. This company had bought a temperature and humidity logger for monitoring their drying environment.

Timber Drying in General

Wood is probably one of the oldest building materials on the planet. But before wood can be used as a construction material, whether it for structural support in a building or to manufacture furniture, it has to undergo treatment to gain the required properties defined by the application in which the wood is used. The first and most important treatment is the drying process.

MINOLTA DIGITAL CAMERAA timber frame for a barn.

The fastest and most effective way to drying timber is in a Kiln. Kiln drying is done in a closed chamber in which air temperature, relative humidity and airflow can be controlled to dry timber to a specified moisture content. The temperature for the drying is usually between 40-90°C depending on type, size and the intended use of the timber. There are many different types of kilns such as vacuum systems, traditional heat and vent type kilns and radio frequency dryers. The cost of installing and maintaining a kiln may often be prohibitive unless a large amount of timber can be processed. However, if the value of specific species is high enough, it becomes more feasible to kiln dry green timber.

Drying_process2Wood in a drying kiln.

Some other drying options timber include: Solar drying where the green timber gets put into a glass house. This option is more often used for drying small amounts of timber. For bigger amounts the Air drying option tends to be used more often. Both drying options are only controllable to a very limited extend since they strongly depend on weather conditions.

Facts & figures:

One cubic metre of freshly felled oak contains approximately 540 litres of water.

Examples for air drying times:

Softwoods: 25mm thick Scots pine that is stacked in April can reach 20 % moisture content by July to August if the summer months are warm and dry.

Hardwoods: 25mm thick English oak if piled in early autumn can reach 20 % moisture content in about 10 months.

A 75mm thick log of wood can even take 3 years to reach equilibrium moisture content.

Why the need to measure humidity?

Controlling humidity during the timber drying process is essential for many factors. An incorrect level of % Equilibrium Relative humidity (ERH) in wood can have the following effects on product and process:

OLYMPUS DIGITAL CAMERAWhen damp, wood is easily damaged.

Dimensional changes

A controlled drying process prevents the timber from unacceptable shrinkage after the installation. But since wood is a natural hygroscopic product it will always change its size to a minor extend.

Strength

Drying the timber below a water contents of 25 % to 30 % will maximise the mechanical strength. dry wood is nearly twice as strong and twice as stiff as green wood.

stess_moisture_plotAs moisture content of wood decreases, the strength increases.

Decay

After drying, timber maintaining less than 20 % moisture content is unlikely to be attacked by wood decaying fungus.

Preservation

To increase the effectiveness of preservative treatments. Many preservatives should only be applied when the humidity of the timber has been reduced.

Corrosion

Drying timber prevents the corrosion of metal fixings such as  nails and screws.

rusty-fixingsWhen wood is wet, it may corrode metal fittings.

Weight

Dry wood is much lighter in weight than wet wood. For many species, dry wood is nearly half the weight of wet wood.

Philip Robinson                                                                                                           Rotronic Uk

Humidity and Seed Storage

I recently visited a facility where they were doing a lot of research into plant biology. As such, it was important for them to have their seeds stored at exactly the correct temperature and humidity to prevent germination or degradation of the seeds.

Seed storage in general

Around 10000 years ago when the first human beings stopped hunting and gathering wild plants, and started to cultivate on farms, preserving and storing seeds became important.

There are various reasons to store seeds, for example, simply preserving grain for consumption later in the year or for sowing during the following season. A little more complex is the collection and preservation of seeds for a longer period of time. This may be done to protect species from extinction or to ensure genetic variety for future generations. Long term storage is also necessary as a back up in case of catastrophic events, such as natural disasters, and disease outbreaks. This type of long term storage is usually done in well protected storage building called seed banks.

Seed-Diversity-in-the-Mil-007A range of seeds in storage

Inside each seed is a living plant embryo which, even in a state of dormancy, breathes through the exchange of gases across its membrane, and is constantly undergoing metabolic processes, also known as aging. The natural lifespan of a seed is influenced by several factors including: permeability of the seed coat, dormancy, and seed physiology. But one of the most important factors is the external environment the seed is exposed to. Temperature and humidity play a key role in the storage capabilities of seeds.

Facts & figures:

The oldest seed that has grown into a viable plant was a Judean date palm seed about 2,000 years old.

The Millennium Seed Bank Project in the UK is the biggest seed bank in the world. Currently they store 31880 species and 1`907`136`030 seeds.

China, with 197 million metric tons, is the world`s biggest producer of rice.

 

Why the need to measure humidity?

Controlling the environment in seed storage is essential for maintaining the germination capacity of seeds, or simply the quality of the seed as a food.

iregi_siteSunflower seeds

In General

Every 1% decrease in the moister content will double the storage life. The same applies for every 5°C decrease of the storage temperature.

A rule of thumb: the sum of the temperature in degrees F and the % relative humidity should be less then 100 for good seed storage conditions.

Storage conditions

Proper storage conditions maintain relative humidity levels
between 20% and 40%, giving corresponding seed moisture contents between 5% – 8%, depending on the type of seed. This range is safe for most seeds. When seed moisture content drops too low (<5%), storage life and seed vigor may decline. When seed moisture content goes above 8%, aging or seed deterioration can increase. Deterioration effects the integrity of the cell membrane, along with several biochemical processes, which overall results in loss of vigor and viability. Seed moisture contents above 12% will promote growth of fungi and insects. Most seeds cannot germinate until seed moisture contents go above 25%.

seedgrowthA newly germinated seed

Seed preparation for long term storage (Seed bank)

To prepare for long term storage, seeds are first put in to a drying room where temperature and humidity is carefully kept at 15°C and 15% relative humidity. Under these conditions the seeds gradually dry out. They are then cleaned, counted and put into airtight containers, before being placed in a seed bank at -20°C. The seeds are then tested for viability on a regular basis.

Philip Robinson                                                                                                                        Rotronic UK

Humidity in Archive Stores

We recently visited a record office to help set up a wireless temperature and humidity logging system in their archives. They had been experiencing problems with mould growth on the records, some of which could be over a thousand years old. To reduce the levels of damage to the records, they wanted to be able to closely control temperature and humidity levels.

Archives in general

Archives are an accumulation of historical documents collected over the life-time of an organisation.

National archives collect, catalog, and secure historical & present day materials from their country. Besides preserving & organising collections, archivists face the great challenge of deciding which records are assigned a lasting value for research purposes and could contribute to the understanding of the country’s history.

Furthermore, archivists transfer the information to more resistant media by digitising documents, drawings, and photographs. This makes it easy for researchers to access conserved items without the risk of damaging the originals.

OrphicPrayerSheet, 3rd Century BCE

Ancient  Etruscan script

In spite of all the new media available these days some legacy materials need to be preserved in order to show their uniqueness. The oldest preserved book in the world is possibly an Etruscan script discovered in Bulgaria. It is estimated to be more than 2,600 years old.

Besides all the academic work necessary it requires great technical effort to create the best possible storage conditions suitable for the form of the objects to be preserved. For example; papyrus and paper require different temperature and humidity conditions compared with microfilm tapes.

Environmental factors in archive stores

– Radiation in the form of light will cause paper to yellow and ink to fade considerably.

– Air pollutants such as dust and chemicals accelerate the degradation of important documents.

– Vibration for example of archive stores caused by vehicular traffic or construction work can cause mechanical stress on collections.

– Insect pests can lead to severe damage through bites and deposits.

– Temperature & humidity are the most significant factors that have an impact on archive collections and often interrelate with other environmental factors.

Why the need to measure relative humidity?

As in museums, incorrect temperature and humidity levels cause damage to documents, books, photographs and drawings. The rate of decay can double with an increase of as little as 5 °C. Generally warm & damp conditions provide more energy and so increase the speed of decay.

High temperatures can cause document wax seals to soften and even result in the combustion of cellulose nitrate film. At low temperatures organic and plastic materials become brittle making them prone to physical damage. However, one of the most significant consequences of incorrect temperature is the incorrect relative humidity that can result – temperature has a direct effect on relative humidity and vice versa.

This particular fact of course is the same in museums, but is often much harder to control in archives since proper ventilation is not easy to achieve in between multiple shelves fully loaded with collections. Studies have shown large deviations of temperature and therefore also humidity (RH) within an archive section. In general, it is recommended to keep the temperature between 20 – 22 °C and humidity be-tween 50 – 60 %rh in archives where organic material is stored. Otherwise a temperature drop can make condensation inevitable.

book1

A damaged book.

RH above 65 % encourages mould and pest activity, RH below 45 % leads to desiccation, shrinking and cracking of organic materials.

The main challenge for architects, and heating, ventilation and air conditioning engineers is to create the most homogeneous controlled storage environment possible.

Philip Robinson                                                                                                       Rotronic UK